Assembly Robotic Arm Control Harness & Accessories

Technical Guide for Assembly of Robotic Arm Control Harness and Accessories

I. Design Selection and Material Adaptation
‌Harness Design‌
‌Customized Wires‌: The robotic arm control harness needs to select multi-core wires (such as 5-core wires with power, signal, and grounding functions) according to the signal transmission requirements. It is recommended to use spiral cables with shielding layers or polyester (PU) sheaths to enhance tensile strength and anti-electromagnetic interference capabilities. ‌Connector Selection‌: Prioritize the use of high-protection-level interfaces such as aviation plugs, and adapt to PBT material terminals to ensure high temperature resistance, wear resistance, and support quick plugging and unplugging. ‌Accessory Adaptation‌
‌Conversion Accessories‌: If you need to be compatible with different device interfaces (such as the 7-pin trailer harness to the dedicated interface for the robotic arm), you can use a split connector design to protect the conductive pins by sliding the protective cylinder. ‌5. ‌Fixed Components‌: Configure accessories such as crimping plates and cable ties to ensure that the harness has no displacement or entanglement risks during the movement of the robotic arm. ‌
2. Key steps in the assembly process
‌Wire harness processing‌
‌Wire cutting and stripping‌: Determine the wire cutting length according to the positioning plate, and accurately control the wire stripping depth to avoid damaging the copper wire. Use a stepped roller device to achieve spiral winding of the wire core to improve the stability of the connection with the terminal‌.
‌Terminal crimping‌: Apply pressure to the terminal and the wire through a special mold to ensure low resistance and high tension connection, while monitoring the deformation of the core wire‌.

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Custom Robot Arm Control Harness Aviation Head Wear-Resistant

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‌Wiring and fixing‌
‌Layered wiring‌: Arrange the sub-wiring harness in different areas according to the positioning plate route, give priority to a single area, and then connect across areas to avoid cross-interference of wires‌.
‌Wire binding and fixing‌: Use wire binding ropes or cable ties, with a wire spacing of 25mm, and keep a 10mm tail at the end and tie a knot. Avoid excessive pulling to cause wire damage‌.

3. Testing and protection requirements
‌Functional test‌
‌Electrical test verification‌: After assembly, live testing is required to check the signal transmission stability and voltage matching (such as 12V/24V system), and long-term reliability is verified through aging test‌.
‌Full inspection standard‌: Check the terminal tolerance, wire binding ring uniformity and component assembly standardization to ensure that there is no looseness or poor contact‌.

‌Protective measures‌
‌Sealing and shielding‌: The wiring harness passing through the joint of the robot arm needs to be treated with sealant, and the parallel high and low voltage wiring harnesses need to maintain a distance, and the grounding wire is arranged separately to reduce electromagnetic interference‌8.
‌Wear-resistant protection‌: The exposed part of the wiring harness can be equipped with a polyester sheath or wear-resistant sleeve to adapt to the high-frequency movement scene of the robot arm‌.

4. Technical trends and optimization suggestions
‌Modular design‌: Use quick plug-in interface and split protection structure to simplify the maintenance process‌.
‌Material upgrade‌: Promote high-temperature resistant silicone wire and lightweight aluminum alloy terminals to improve the durability of the wiring harness and reduce the overall weight‌.

(Note: The above solution integrates the requirements of robot arm control scenarios and general industrial wiring harness technology.)

Name: Robotic arm control harness-Robotic arm power tool. Industrial robot wiring harnesses are commonly found in automation equipment such as robot arms. The operating environment of the robot arm may face challenges from oil pollution or temperature changes. Wire harness products need to undergo strict testing to ensure the smooth operation of the robot arm.
Stecker: 17PIN Kaibaile homemade plug, TE Tyco 37PIN plug;
Application: industrial robotic arm;

Client: YGSL

Name: Robotic arm control harness-Robotic arm power tool;
Processing technology: riveting, Schweißen, assembly;
Whether to customize: The length, specifications, Farben, usw. of the wire harness can be customized according to customer needs;
On-resistance: ≤2 ohms;
Wire: 16AWG*17 core OD: 13.0mm PU wire;
Isolationsresistenz: ≥5 megaohms;
Stecker: 17PIN Kaibaile homemade plug, TE Tyco 37PIN plug;
Withstand voltage: DC300V, 10 milliseconds;
Application: industrial robotic arm;
Salt spray test: ≥48 hours;

Produktleistung: The 17PIN plug is independently developed by Kaibaile and is acid and alkali resistant, oil resistant and moisture-proof. The wires are made of high-quality environmentally friendly PU and TPU materials, with strong insulation performance, wear resistance and corrosion resistance, and long service life. The wire core is high temperature resistant, fireproof, and flame retardant, and the wire body is strong and not easy to break. Strong flexibility, acid and alkali resistance, oil resistance, moisture resistance, mildew resistance, flame retardant resistance, wear resistance, corrosion resistance, antioxidant, wasserdicht, dustproof, UV resistance and other properties. This wiring harness is widely used in robot arms of industrial intelligent production lines.

Produktzertifizierung: IPC620, IP67, REACH, ROHS2.0, MASDS

Company honors and qualifications: National High-tech Enterprise, UL, IPC620, ISO9001, ISO14000, ISO13485, IATF16949, usw.