191945-02 68-pin female to male assembly 6.56' (2.00m) Harness small batch customization

Custom Robot Connector to Electrical Wire Harness

In the field of industrial automation or robot manufacturing, customized connectors and wiring harnesses are needed to meet specific application scenarios. This may involve design specifications, material selection, production processes, jne. Oil-resistant and wear-resistant cables imported from Japan are used, and customized services such as PVC, silicone, polyurethane, jne. are also available.

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Professional Wire Harness Manufacturer_Electrical, Signal, Electronic Wire Harness

(Electrical, Signal) Wire Harness Manufacturing Process

The wire harness manufacturing process involves several key stages, from design to testing. It starts with designing the harness to meet specific needs, then progresses to stripping, cutting, terminating, and assembling the wires and connectors. Automated machinery is often used for cutting, stripping, and crimping to ensure precision and efficiency. Finally, the harness undergoes quality control and testing to ensure functionality and reliability.

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Servo drive 44-pin IO control CN1 and PLC signal control cable 0.5m

I/O Output Harnesses for Control Signals

I/O output harnesses for control signals are specialized wiring systems that facilitate the transmission of electronic signals between control devices and their respective peripherals. These harnesses, often used in industrial automation, robotics, and other applications, reliably transfer data, tehoa, and control signals.
‌Independent wiring principle‌: I/O output lines must be laid separately from input lines and analog signal lines to avoid sharing cables or the same path to reduce electromagnetic interference.

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High Voltage Wire Shielding Design for Electric Vehicles Safety and Performance

​Composition of High-Voltage Cable Shielding Layer

High-voltage cable shielding layers are designed to protect the cable and surrounding equipment from electromagnetic interference (EMI) and to provide a path for fault currents to ground. They are typically composed of either a braided wire shield, an aluminum foil tape shield, or a combination of both. Additionally, semi-conducting layers are used to even out electric stress within the cable.

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Wire harness overmolding process

Overmolded Connector Harness Assembly Process and Requirements

Overmolding is a process where a plastic material is injected into a mold containing a pre-assembled connector harness, creating a protective outer layer that encapsulates the wires and connectors. This process, typically using injection molding, provides enhanced protection against environmental factors, improved strain relief, and can integrate complex shapes or textures.

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