English
العربية
Български
Čeština
Dansk
Nederlands
Suomi
Français
Deutsch
Magyar
Italiano
日本語
한국어
Português
Română
Русский
Slovenščina
Español
Svenska
Tiếng Việt
【Specification】Multi Misplug-proof and Key Position Design.Secondary Buckle.Sealing, IP67 ,Touch-proof Multiple coding positions, Compact design for space considerations with EV/HEV, Secondary locking function, Suitable for a wide range of wire,Anti-misplacement design, RoHS Compliant
【 High Voltage Interlock】HVIL (High Voltage Interlock) is a safety feature that uses a low voltage circuit to monitor the integrity of the high voltage circuit, designed to protect those who may come into contact with the high voltage system of an electric vehicle.
【Manual Service Disconnect】The main electrical components in the electric vehicle (EV) high voltage interlock system are the HVIL connector and the MSD (Manual Service Disconnect) connector.
【wide temperature and wire range】HVIL connectors family features a wide temperature and wire range and multiple keying options for many electric vehicle applications. Assembly is simplified with a lever assist for low insertion force.
【HVIL function and EMI shielding】HVIL connectors provide a robust design that optimizes package size and plug and header selections to create multiple wire harness assembly routing options. The touch-proof HVIL connectors and headers are engineered with 90-degree and 180-degree plugs and feature an integrated internal HVIL function and EMI shielding.
 High Voltage Connector Car HVIL 500A 500 Amp 1000V DC Power |
 Ev High Voltage Connector 1 Pin Metal 90 Degree Plug&socket 400a Shield – China Wholesale Ev 1pin Angled Metal Connector |
 Electric New Energy Vehicle Plug 1 Pin 125A Straight Metal Shell High Voltage Connector Terminal 6mm 25mm2 Electric Vehicle Connector |
The high-voltage interlock of the connector is a high-voltage safety design on new energy vehicles. At present, the high-voltage interlock on new energy vehicles can only detect whether the high-voltage circuit is complete and cannot accurately locate the breakpoint location. In response to this problem, a high-voltage interlock detection design circuit for new energy vehicles is proposed. When the high-voltage connector becomes loose, it can not only detect the integrity of the high-voltage circuit, but also accurately locate the high-voltage connector with connection failure, thereby improving the high-voltage safety factor of new energy vehicles. Reduce the safety risks caused by high-voltage circuit faults in new energy vehicles and reduce the workload of fault diagnosis.
Automotive high voltage connector features:
HV interlock connector, plug, straight, 1 core 8mm, metal, 200UN;
Multiple key selections to prevent misinsertion;
IP67 sealed and waterproof, anti-electric shock;
High-quality original factory shipment, 30 days worry-free returns and exchanges;
Wholesale from brand OEM factory, same quality, more affordable price.
Automotive high voltage connector applications:
High voltage distribution box
Motor Controller
Motor
air conditioner
PTC
Battery
Parameters of automotive high-voltage connectors:
Rated voltage: 960V AC/1000V DC
Rated current: 16UN, 35UN, 50UN, 125UN, 150UN, 200UN, 250UN, 400UN, 500UN
Withstand voltage: 3000V AC
Insulation resistance: ≥500MΩ
Cable specifications: 2.5-150m㎡
Connection type: Terminal machine
Number of plugs and unplugs: >100
Shield: 360
IP rating: IP67 IP6K9K(Mated)
Working temperature: -40℃~125℃
Salt spray test: MAX 96h
Flammability rating: UL94 V-0
HVIL：Intergrated Inside
Number of pins: 1/2/3pin
Material
Shell: PA66, zinc alloy
Contact plating: copper alloy, silver plated
Packaging: Rubber
Automotive high-voltage connector wires:
Current: Wire Gauge
From16A to 23A MAX：2.5-4m㎡
From16A to 35A MAX：2.5-6m㎡
From16A to 50A MAX：2.5-10m㎡
125A Max：25m㎡
150A Max：16-35mm㎡
200A Max：25-50mm㎡
250A Max：50-70mm㎡
400A Max：95-120mm㎡
500A Max：120-150mm㎡