Wire harness manufacturing technology includes techniques for connecting wires, braiding, weaving, and wrapping. It also involves automation, digital twin technology, and software. Connecting wires Crimping: Deforming a metal connector to grip a wireSoldering: Melting a filler metal to join metallic surfacesGluing: Connecting wires with glue

Fakra HSD LVDS Adapter 3ft Wiring Harness HSD 535 4-Core Cable Fakra Z Female Connector for USB Wire Vehicle Transmission

Performance Comparison of HSD and FAKRA Connectors

FAKRA is superior in vibration resistance and waterproofing, mainly applied in harsh environments such as engine compartments. HSD is superior in EMI shielding and high-speed signal integrity, mainly used in passenger entertainment and assisted driving systems. Both FAKRA and HSD connectors share a common structural design that includes a sheath, inner conductor, outer conductor, and a crimping ring.

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Mini Fakra A Type Jack E Code Four Ports Female Fakra Connector Coaxial Cable Assembly Customize

FAKRA Coaxial Cable in Vehicle Signal Transmission

Coaxial cable is used as a transmission line for radio frequency signals. Its applications include feedlines connecting radio transmitters and receivers to their antennas, computer network (e.g., Ethernet) connections, digital audio (S/PDIF), and distribution of cable television signals. Fakra connectors are used to transmit RF signals for vehicle wireless communication systems such as in-vehicle Bluetooth, GPS navigation, Wi-Fi and satellite radio. They ensure high quality signal transmission to maintain the reliability and stability of wireless communications.

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2T Ultra Quiet Electric Molex Terminals Crimping Tool With Applicator Blades Pin Terminal Wire Crimping

Terminal Crimping to Wires and Application

14 various-sized dies for a wide range of open barrel terminal sizes from AWG 28 に 14, applicable to JST,モレックス,TE,JAR,HRS pins
Wire EDM Cutting processed jaws with smooth polished bring accurate crimping on both the conductor and the insulation
Blackening treatment with good anti-rusting performance brings a long service life
Ergonomic grip made of TPR with skid resistance texture,comfortable to do small wire crimping which requires concentration

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FHV 2-core 16-35 square non-shielded high voltage connector

Technology Trends of High Voltage Connectors

1500V Connector — The Future of High-Voltage Connectivity: Energy storage connectors like 1500V models play a key role in renewable energy, electric vehicles, and industrial automation. These connectors ensure efficient, safe power transmission, supporting solar, EV charging, and grid systems with advanced materials and design.

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Waterproof M5 3 PIN Male Plug with 22AWG 24AWG 26AWG Wire

Waterproof design: The M5 aviation connector is designed to be waterproof for reliable use in various environments.
Overmoulded construction: The overmoulded construction enhances the durability and resistance to wear and tear.
3-pin configuration: The 3-pin configuration provides a secure and stable connection between devices.

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UL Certified Wire Harness and Cable Assembly Manufacturer & Supplier

Automatic Medicine Dispensing Machine Wiring Harness

When choosing connectors for medical equipment harnesses, prioritize patient safety, ease of use, robust design, appropriate electrical characteristics for low signal levels, compatibility with sterilization processes, and proper coding mechanisms to prevent misconnections; consider factors like mating cycles, operating environment, signal type, size constraints, and the need for shielding to ensure reliable connection in critical medical applications.

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医療ワイヤーハーネス

Medical Anesthesia Machine Electrical Wiring Harness Assembly

When choosing connectors for medical equipment harnesses, prioritize patient safety, ease of use, robust design, appropriate electrical characteristics for low signal levels, compatibility with sterilization processes, and proper coding mechanisms to prevent misconnections; consider factors like mating cycles, operating environment, signal type, size constraints, and the need for shielding to ensure reliable connection in critical medical applications.

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