An energy storage connector is a specialized electrical component that enables safe and efficient connections between energy storage systems (like batteries) and other parts of a power system, ensuring reliable power transfer and handling high currents and voltages.
Battery energy storage systems (BESS) rely on high-current, high-voltage connectors and cables to interconnect battery modules and ensure reliable power transfer, with connectors designed for quick, secure connections and cables offering flexibility and safety. 1500V shielded cables with various current ratings (e.g., 100A, 165A, 320A, 370A) and cable sizes (e.g., 10mm2, 16mm2, 35mm2, 95mm2, 120mm2).
Automotive manufacturers are increasingly designing safety and vehicle connectivity applications based on high frequency data connections. These include cameras, sensors and antennas that require real-time data transmission where safety is the number one priority. Enabling RF performance up to 6 GHz, FAKRA coaxial connectors offer high performance as well as increased levels of robustness for harsh automotive environments. In addition, the portfolio includes simplified stamped and formed terminals that offer lower mating forces and increased automotive robustness as well as readiness for fully automated cable assembly that can significantly increase efficiency of cable processing and reduce production costs.
An HSD (High-Speed Data) connector is a fully shielded interconnect system designed for high-speed data transmission, particularly in automotive applications, using shielded twisted quad cables to maintain signal integrity and prevent interference.
FAKRA is superior in vibration resistance and waterproofing, mainly applied in harsh environments such as engine compartments. HSD is superior in EMI shielding and high-speed signal integrity, mainly used in passenger entertainment and assisted driving systems. Both FAKRA and HSD connectors share a common structural design that includes a sheath, inner conductor, outer conductor, and a crimping ring.
Coaxial cable is used as a transmission line for radio frequency signals. Its applications include feedlines connecting radio transmitters and receivers to their antennas, computer network (e.g., Ethernet) connections, digital audio (S/PDIF), and distribution of cable television signals. Fakra connectors are used to transmit RF signals for vehicle wireless communication systems such as in-vehicle Bluetooth, GPS navigation, Wi-Fi and satellite radio. They ensure high quality signal transmission to maintain the reliability and stability of wireless communications.
The two most common solutions are connector position assurance (CPA) and terminal position assurance (TPA). CPA refers to a secondary locking mechanism that ensures that connector mating is correct.
1500V Connector — The Future of High-Voltage Connectivity: Energy storage connectors like 1500V models play a key role in renewable energy, electric vehicles, and industrial automation. These connectors ensure efficient, safe power transmission, supporting solar, EV charging, and grid systems with advanced materials and design.
Waterproof design: The M5 aviation connector is designed to be waterproof for reliable use in various environments.
Overmoulded construction: The overmoulded construction enhances the durability and resistance to wear and tear.
3-pin configuration: The 3-pin configuration provides a secure and stable connection between devices.
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